TM 5-3431-207-15
69. GXL: Starter
(22) Remove starter assembly (68).
(21) Remove pushbutton assembly (65) by
removing screw (66) and nut (67).
a. Disassembly.
(23) Remove circuit breaker assembly (69) in
(1) Remove side panel assembly (left hand)
(1) by removing screws (2) and nuts (3).
(20) Remove reactor in accordance with
(2) Remove coil (4) by removing retainer (5)
and coil clamps (6) and (7).
(24) Remove door (70) by removing hinge pin
(71).
e. Reassembly.
Reassemble
in
reverse
of
(25) Remove case assembly (72).
subparagraph a. above.
b. Cleaning.
(3) Remove contacts (8) by removing screws
(9).
(1) Wipe panels, plates, dials, gauges and
(4) Remove contact block (10) by removing
meters with solvent-dampened cloth and
screws (11) and nuts (12).
dry and clean, lint-free cloth.
Clean
(5) Remove barrier assembly (13).
switches with compressed air. Clean all
(6) Remove contact arm (14) by removing
threaded parts in solvent, using wire brush
screws (15).
if necessary, and dry thoroughly. Wipe
(7) Remove moving contacts (16) by
power outlets with clean, lint-free cloth.
removing screws (17) and (18), nut (19)
and spring (20).
c. Inspection.
(8) Remove interlock insulation (21) by
removing screws (22) and nuts (23).
(1) Inspect panel for dents and cracks.
(9) Remove interlock block (24) by removing
(2) Inspect meter and gauges for cracked or
screws (25).
broken glass and defaced dials.
(10) Remove washer (26).
(3) Inspect electrical terminals for corrosion
(11) Remove plunger (27).
and damaged threads.
(12) Remove coil spring (28).
(4) Inspect rheostat for burned or blackened
(13) Remove movable NVR crossing arm (29).
areas and open turns.
(14) Remove NVR arm pin (30) by removing
(5) Inspect switches for pitted or corroded
tinnerman nut (31).
contacts.
(15) Remove moving lamination (32).
(6) Check wiring for good condition and
(16) Remove lead with lug (33) by removing
missing lugs or cable clamps.
screw (34), washer (35) and nuts (36) and
(37).
d. Repair.
(17) Remove stationary lamination (38).
(18) Remove side panel assembly (right hand),
(39) by removing screw (40) and nut (41).
(1) Straighten panel if dented or-warped.
(19) Remove bearing (42) by removing cotter
Replace any defective leads in wiring
pin (43).
harness with same size and length of wire
and tie new leads to harness at six inch
intervals. If contacts of switch are slightly
pitted or blackened, clean with NO. 00
sandpaper. Replace all other parts which
do not pass inspection.
27