Machine/Welding Shop P/N Sc492099Cla63

CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR COMPOSITE SHOP
GENERAL INFORMATION
PREPARATION FOR STORAGE OR SHIPMENT
LIST OF ABBREVIATIONS/ACRONYMS
SAFETY, CARE, AND HANDLING
SUPPORTING INFORMATION FOR REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
EQUIPMENT DESCRIPTION AND DATA
Figure 2. Expanded Wall Transport Mode Component View (SC4920-99-B70).
Figure 3. Expanded Wall Transport Mode Component View (1036059).
Figure 4. Fixed Wall Transport Mode Component View (SC4920-99-B70).
Figure 5. Fixed Wall Transport Mode Component View (1036059).
Figure 6. Operational Mode Component View (SC4920-99-B70).
Figure 7. Operational Mode Component View (1036059).
DIFFERENCES BETWEEN MODELS
THEORY OF OPERATION
CHAPTER 2. OPERATOR INSTRUCTIONS FOR COMPOSITE SHOP
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Table 1. Oil/Water Separator Controls and Indicators.
OPERATION UNDER USUAL CONDITIONS: SITING REQUIREMENTS
Figure 1. Leveling Support Jack Assemblies.
Figure 2. Leveling Support Jack Install.
Figure 3. Load Balancer Slide Stops, Upper Positions.
Figure 4. Cam Lock Handles.
Figure 5. Load Balancer Slide Stops, Lower Position.
Figure 6. Positioning Hinged Wall.
Figure 8. Hinged Jack Assemblies.
Figure 9. Hinged Jack Assemblies Extensions.
Figure 10. Positioning Hinged Jack Assemblies.
Figure 11. Solar Bar Handles.
Figure 12. Raising Hinged Roof.
Figure 13. Positioning Roof and Hinged End Walls.
Figure 14. Hinged Roof Support Strut Assemblies.
Figure 15. Shelter Leveling.
Figure 16. Remove Sidewall Support Braces.
CONNECTING POWER TO THE SHELTER
CONNECTING POWER DISTRIBUTION BOX (PDB) TO GENERATOR (IF NECESSARY)
Figure 3. Main Circuit Breaker.
Figure 4. Relocation of Cable Reel Assembly and 60 amp Power Cable Assembly.
Figure 5. Extending Main Power Cable.
Figure 7. Connecting Main Power Cable to PDB.
INSTALL LIGHTING
Figure 2. Installing Ceiling Lights.
Figure 3. Connecting Ceiling Lights.
Figure 4. Installing Cable and Receptacle Assembly.
Figure 5. Installing Area Light.
PREPARING SHELTER FOR ECU INSTALLATION
Figure 1. Hinged Floor Cable Guide Housing Removal.
Figure 2. Hinged Floor Cable Guide Housing Reinstall.
Figure 3. Removing Plugs on ECU Fold-down Panel.
Figure 4. ECU Fold-down Panel Latches.
Figure 6. Installing T-Seal.
SAFEGUARDING ATTACHING HARDWARE
POSITIONING SHELTER BASIC ISSUE ITEMS (BII) BOX FOR OPERATIONAL MODE
POSITIONING ECU S FOR OPERATIONAL MODE
Figure 1. Unsecure ECU (A) (1036859).
Figure 2. Unsecure ECU (A) (SC4920-99-B70).
Figure 3. Placing ECU (A) on ECU Fold-down Panel.
Figure 5. Aligning Bolt Holes of ECU (A) with ECU Fold-down Panel.
Figure 7. Unsecure ECU (B) (1036859).
Figure 8. Unsecure ECU (B) (SC4920-99-B70).
Figure 9. Placing ECU (B) on ECU Fold-down Panel.
Figure 11. Aligning Bolt Holes of ECU (B) with ECU Fold-down Panel.
Figure 13. Connecting Power to ECU s.
POSITIONING STRAIGHT STOOLS FOR OPERATIONAL MODE
Figure 1. Unsecure Straight Stools (1036859).
Figure 2. Unsecure Straight Stools (SC4920-99-B70).
POSITIONING EYEWASH STATION FOR OPERATIONAL MODE
Figure 1. Unsecure Eyewash Station.
Figure 2. Position Eyewash Station.
POSITIONING MECHANICAL REFRIGERATOR FREEZER FOR OPERATIONAL MODE
Figure 1. Unsecure Mechanical Refrigerator Freezer.
POSITIONING MECHANICAL REFRIGERATOR FREEZER FOR OPERATIONAL MODE - CONTINUED
POSITIONING FLAMMABLE STORAGE CABINET FOR OPERATIONAL MODE
POSITIONING SHELF CABINET (E) FOR OPERATIONAL MODE
Figure 1. Unsecure Shelf Cabinet (E) (1036859).
Figure 2. Unsecure Shelf Cabinet (E) (SC4920-99-B70).
POSITIONING SHELF CABINET (F) FOR OPERATIONAL MODE
Figure 1. Unsecure Shelf Cabinet (F) )(1036859).
Figure 2. Unsecure Shelf Cabinet (F) (SC4920-99-B70).
POSITIONING WORK TABLE ASSEMBLY FOR OPERATIONAL MODE
Figure 1. Unsecure Work Table Assembly.
POSITIONING WORK TABLE ASSEMBLY FOR OPERATIONAL MODE - CONTINUED
CONNECTING COMPRESSED AIR AND WATER
Figure 2. Connecting Compressed Air.
CHECKING SHELTER LEVEL
DISCONNECTING COMPRESSED AIR AND WATER
Figure 2. Replacing Protective Dust Cap.
POSITIONING ECUS FOR TRANSPORT MODE
Figure 2. Removing ECU (B) Hardware from ECU Fold-down Panel.
Figure 3. Secure ECU (B) (1036859).
Figure 4. Secure ECU (B) (SC4920-99-B70).
Figure 5. Removing ECU (A) Hardware from ECU Fold-down Panel.
Figure 6. Secure ECU (A) (1036859).
Figure 7. Secure ECA (A) (SC4920-99-B70).
POSITIONING SHELTER BII BOX FOR TRANSPORT MODE
POSITIONING EYEWASH STATION FOR TRANSPORT MODE
Figure 1. Secure Eyewash Station (1036859).
Figure 2. Secure Eyewash Station (SC4920-99-B70).
POSITIONING EYEWASH STATION ASSEMBLY BRACKET FOR TRANSPORT MODE (1036859) - CONTINUED
POSITIONING STRAIGHT STOOLS FOR TRANSPORT MODE
Figure 1. Secure Straight Stools (1036859).
Figure 2. Secure Straight Stools (SC4920-99-B70).
POSITIONING MECHANICAL REFRIGERATOR FREEZER FOR TRANSPORT MODE
Figure 1. Secure Mechanical Refrigerator Freezer.
POSITIONING SHELF CABINET (E) FOR TRANSPORT MODE
Figure 1. Secure Shelf Cabinet (E) (1036859).
Figure 2. Secure Shelf Cabinet (E) (SC4920-99-B70).
POSITIONING SHELF CABINET (E) FOR TRANSPORT MODE (SC4920-99-B70) - CONTINUED
POSITIONING SHELF CABINET (F) FOR TRANSPORT MODE
Figure 1. Secure Shelf Cabinet (F) (1036859).
POSITIONING SHELF CABINET (F) FOR TRANSPORT MODE (1036859) - CONTINUED
Figure 2. Secure Shelf Cabinet (F) (SC4920-99-B70).
POSITIONING SHELF CABINET (F) FOR TRANSPORT MODE (SC4920-99-B70) - CONTINUED
POSITIONING FLAMMABLE STORAGE CABINET FOR TRANSPORT MODE
POSITIONING WORK TABLE ASSEMBLY FOR TRANSPORT MODE
Figure 1. Secure Work Table Assembly.
POSITIONING WORK TABLE ASSEMBLY FOR TRANSPORT MODE - CONTINUED
PREPARING SHELTER FOR ECU STOWAGE
Figure 2. Closing ECU Fold-down Panel.
Figure 4. Installing Plugs on ECU Fold-down Panel.
Figure 6. Hinged Floor Cable Guide Housing Installation.
DISCONNECTING POWER FROM SHELTER
Figure 2. Disconnecting Main Power Cable from PDB.
Figure 3. Disconnecting Main Power Cable from Shelter.
Figure 4. Securing Cable Reel Assembly.
Figure 5. Disconnecting PDB from Generator.
Figure 6. Removing External Grounding Rod.
REMOVING LIGHTING
Figure 2. Removing Cable and Receptacle Assembly.
Figure 3. Repositioning Ceiling Lights.
PREPARING SHELTER FOR TRANSPORT
Figure 2. Removing Sidewall Support Braces.
Figure 3. Lowering Shelter Roof.
Figure 4. Secure Support Strut Assemblies.
Figure 6. Hinged Jack Assemblies Extension.
Figure 7. Load Balancers Slide Stops, Upper Position.
Figure 8. Cam Lock Handles.
Figure 9. Load Balancers Slide Stops, Lower Position.
Figure 10. Lowering Leveling Support Jack Assemblies.
Figure 11. Stowing Leveling Support Jack Assemblies.
OPERATION UNDER UNUSUAL CONDITIONS
Figure 2. Installing Ground Anchors.
Figure 3. Loops and Clamps Installation.
Figure 4. Securing Loops and Clamps.
OPERATION UNDER UNUSUAL CONDITIONS - Continued
OPERATION FOR IMPROVING SOIL CONDUCTIVITY FOR SHELTER GROUNDING
CHAPTER 3. FIELD LEVEL MAINTENANCE TROUBLESHOOTING PROCEDURES FOR COMPOSITE SHOP
TROUBLESHOOTING PROCEDURES
CHAPTER 4. FIELD LEVEL MAINTENANCE INSTRUCTIONS FOR COMPOSITE SHOP
SERVICE UPON RECEIPT
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS) INTRODUCTION
Corrosion Prevention and Control (CPC)
PREVENTIVE MAINTENANCE CHECKS AND SERVICE (PMCS)
Table 1. Field Level Preventive Maintenance Checks and Services for Composite Shop
Table 1. Field Level Preventive Maintenance Checks and Services for Composite Shop. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Composite Shop. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Composite Shop. - Continued
Table 1. Field Level Preventive Maintenance Checks and Services for Composite Shop. - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES
Figure 2. Drawers, Slides, and Shelves Remove and Install.
DRAWERS, SLIDES, AND SHELVES
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET ASSEMBLIES - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR CABINET INTEGRATION HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR UPRIGHT DRILLING MACHINE AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR BELT/DISC SANDER AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR BELT/DISC SANDER AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR WORK TABLE ASSEMBLY AND HARDWARE
Figure 1. Work Table Assembly (Single Roll).
MAINTENANCE INSTRUCTIONS FOR WORK TABLE ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR WORK TABLE ASSEMBLY AND HARDWARE - Continued
Figure 2. Work Table Assembly (Triple Roll).
MAINTENANCE INSTRUCTIONS FOR WORK TABLE ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR WORK TABLE ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR WORK TABLE ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR VACUUM SYSTEM MANIFOLD KIT ASSEMBLY AND HARDWARE
Figure 1. Vacuum System Manifold Kit Assembly.
MAINTENANCE INSTRUCTIONS FOR VACUUM SYSTEM MANIFOLD KIT ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR VACUUM SYSTEM MANIFOLD KIT ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR DOWNDRAFT TABLE, BRACKETS, AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR DOWNDRAFT TABLE, BRACKETS, AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR MACHINIST VISE AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR EYEWASH STATION ASSEMBLY BRACKET AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR SETSCREWS AND INSERTS
Figure 2. Wall and Floor Insert Inspection.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
Figure 2. Replace BNC Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR BAYONET NEILL-CONCELMAN (BNC) CONNECTOR ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRST AID BRACKET ASSEMBLY AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY
Figure 1. Testing ECU Power Cable.
Figure 2. Removing ECU Power Cable.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 3. Replacing ECU Power Cable.
Figure 4. Box Connector.
Figure 5. Box Connector Replacement.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
Figure 6. Electrical Plug Connector.
MAINTENANCE INSTRUCTIONS FOR ECU POWER CABLE ASSEMBLY - Continued
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS
Figure 1. Testing Circuit Breakers.
Figure 2. Replacing Circuit Breakers.
MAINTENANCE INSTRUCTIONS FOR CIRCUIT BREAKERS - Continued
MAINTENANCE INSTRUCTIONS FOR DOOR LOCK TABS
Figure 2. Door Lock Tabs Placement.
Figure 3. Door Lock Tabs Installation.
MAINTENANCE INSTRUCTIONS FOR WATER AND AIR FEED-THRU CONNECTOR ASSEMBLIES
Figure 2. Disassembly of Water Feed-thru Connector Assembly.
Figure 3. Removal of Water Feedthru Connector Assembly.
Figure 4. Water Feed-thru Connector Flange.
Figure 6. Attach Water Feed-Thru Connector Assembly.
Figure 7. Inspect Air Feed-thru Connector Assembly.
Figure 9. Removal of Air Feed-thru Connector Assembly.
Figure 11. Install Air Feed-thru Connector Assembly.
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE
MAINTENANCE INSTRUCTIONS FOR FIRE EXTINGUISHER BRACKETS AND HARDWARE - Continued
MAINTENANCE INSTRUCTIONS FOR OIL/WATER SEPARATOR
Figure 1. Inspect Hose and Fittings.
Figure 2. Hose Clamp Removal.
Figure 4. Hose Removal.
Figure 6. Hose Reinstallation.
Figure 8. Inspect Oil/Water Separator.
OIL AND WATER SEPARATOR
MAINTENANCE INSTRUCTIONS FOR ECU CABLE ASSEMBLY
MAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENS
MAINTENANCE INSTRUCTIONS FOR ECU SECURITY SCREENS - Continued
MAINTENANCE INSTRUCTIONS FOR GROUND ROD
Figure 2. Test Ground Rod.
MAINTENANCE INSTRUCTIONS FOR GROUND ROD - Continued
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure 1. Cabinet Bracket.
Figure 2. Downdraft Table Bracket.
Figure 3. Mobile Table Assembly.
Figure 4. End Plate (Sheet 1 of 2).
Figure 4. End Plate (Sheet 2 of 2).
Figure 5. Filler Strip.
Figure 6. Flange.
Figure 8. Bench Tray.
Figure 10. First Aid Bracket (Sheet 1 of 3).
Figure 10. First Aid Bracket (Sheet 2 of 3).
TORQUE LIMITS
CHAPTER 5. SUPPORTING INFORMATION FOR COMPOSITE SHOP
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
Aviation Support Company (ASC) in the Aviation Support Battalion (ASB)
Maintenance Functions
Maintenance Functions - Continued
Explanations of Entries in the MAC
Explanation of Entries in the Tools and Test Equipment Requirements
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. MAC for COMPOSITE SHOP
Table 1. MAC for COMPOSITE SHOP Continued
Table 2. Tools And Test Equipment Requirements For Composite Shop.
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
SOURCE CODE
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
Fabrication Instructions.
HOW TO LOCATE REPAIR PARTS
REPAIR PARTS AND SPECIAL TOOLS LIST
Figure 1. Composite Shop Set.
Figure 2. Composite Shop Set Equipment Installation.
Figure 2. Composite Shop Set Equipment Installation. - Continued
Figure 2. Composite Shop Set Equipment Installation. - Continued
Figure 3. Composite Shop Set Cabinet Assembly.
Figure 3. Composite Shop Set Cabinet Assembly. - Continued
Figure 4. Cabinet Assembly.
Figure 4. Cabinet Assembly. - Continued
Figure 5. Composite Shop Set Cabinet Assembly.
Figure 5. Composite Shop Set Cabinet Assembly. - Continued
Figure 6. Composite Shop Set Cabinet Assembly .
Figure 6. Composite Shop Set Cabinet Assembly . - Continued
Figure 7. Composite Cabinet Assembly.
Figure 7. Composite Cabinet Assembly. - Continued
Figure 8. Mobile Table Assembly.
Figure 9. Table Assembly.
Figure 10. Vacuum System Manifold Kit.
Figure 10. Vacuum System Manifold Kit. - Continued
Figure 11. Downdraft Table Modification.
Figure 11. Downdraft Table Modification. - Continued
Figure 12. 60 AMP Shelter Modification (Sheet 1 of 2).
Figure 12. 60 AMP Shelter Modification. (Sheet 2 of 2)
Figure 12. 60 AMP Shelter Modification - Continued
Figure 13. BNC Connector Assembly.
Figure 14. Electrical Installation.
Figure 14. Electrical Installation. - Continued
Figure 15. Oil and Water Separator.
Figure 15. Oil and Water Separator. - Continued
Figure 16. ECU Cable Assembly.
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Figure 1. Components of End Item.
Figure 2. BII Items (Sheet 1 of 2).
Figure 2. BII Items (Sheet 2 of 2).
Table 2. Basic Issue Items List.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
Table 2. Basic Issue Items List. Continued.
EXPENDABLE AND DURABLE ITEMS LIST

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