TM-1-4920-434-13-P Machine/Welding Shop P/N SC492099CLA63 NSN 4920-01-139-4533 EIC: UC9 Manual

CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION FOR MACHINE/WELDING SHOP
MACHINE/WELDING SHOP GENERAL INFORMATION
LIST OF ABBREVIATIONS/ACRONYMS
MACHINE/WELDING SHOP QUALITY OF MATERIAL
MACHINE/WELDING SHOP SAFETY, CARE, AND HANDLING
MACHINE/WELDING SHOP SUPPORTING INFORMATION FOR REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
MACHINE/WELDING SHOP EQUIPMENT DESCRIPTION AND DATA
Figure 2. Transport Mode Component View.
Figure 3. Operational Mode Component View.
MACHINE/WELDING SHOP MACHINE/WELDING SHOP
MACHINE/WELDING SHOP DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
MACHINE/WELDING SHOP SHELTER OPENING SEQUENCE
INITIAL LEVELING
SHELTER EXPANSION
WARNING - TM-1-4920-434-13-P0034
WARNINGS
POSITIONING HINGED SIDEWALL
POSITIONING HINGED JACKS FOR LEVELING
POSITIONING HINGED JACKS FOR LEVELING cont.
POSITIONING ROOF AND HINGED END WALLS
POSITIONING ROOF AND HINGED END WALLS cont. - TM-1-4920-434-13-P0040
POSITIONING ROOF AND HINGED END WALLS cont. - TM-1-4920-434-13-P0041
POSITIONING ROOF AND HINGED END WALLS cont. - TM-1-4920-434-13-P0042
SECURING SHELTER
INSTALLING CEILING LIGHTS
INSTALLING CEILING LIGHTS cont.
INSTALLING CABLE AND RECEPTACLE ASSEMBLY
INSTALLING AREA LIGHT
MACHINE/WELDING SHOP CONNECTING ELECTRICITY
EXTERNAL GROUNDING OF SHELTER
CONNECTING MAIN POWER CABLE
CONNECTING MAIN POWER CABLE cont. - TM-1-4920-434-13-P0052
CONNECTING MAIN POWER CABLE cont. - TM-1-4920-434-13-P0053
CONNECTING MAIN POWER CABLE cont. - TM-1-4920-434-13-P0054
COUNTERBALANCE CABLE RETAINING BLOCK REMOVAL
OPENING ECU FOLD-DOWN PANELS
OPENING ECU FOLD-DOWN PANELS cont. - TM-1-4920-434-13-P0058
OPENING ECU FOLD-DOWN PANELS cont. - TM-1-4920-434-13-P0059
POSITIONING ECUs
POSITIONING ECUs cont. - TM-1-4920-434-13-P0061
POSITIONING ECUs cont. - TM-1-4920-434-13-P0062
CONNECTING POWER TO ECUs
MACHINE/WELDING SHOP POSITIONING SHOP EQUIPMENT
SAFEGUARDING BOLTS, WASHERS, AND NUTS
GAS CUTTING CART NO. 1
GAS WELDING CART NO. 2
CABINET E - TM-1-4920-434-13-P0069
CABINET D - TM-1-4920-434-13-P0070
EYEWASH STATION - TM-1-4920-434-13-P0071
EYEWASH STATION cont.
ELECTRIC ARC WELDER - TM-1-4920-434-13-P0073
AIR PLASMA CUTTER - TM-1-4920-434-13-P0074
STOOLS
MACHINE/WELDING SHOP CONNECTING COMPRESSED AIR AND WATER
WATER SUPPLY - TM-1-4920-434-13-P0078
MACHINE/WELDING SHOP CHECKING SHELTER LEVEL
MACHINE/WELDING SHOP DISCONNECTING COMPRESSED AIR AND WATER
WATER SUPPLY - TM-1-4920-434-13-P0082
MACHINE/WELDING SHOP REPOSITIONING SHOP EQUIPMENT
AIR PLASMA CUTTER - TM-1-4920-434-13-P0084
ELECTRIC ARC WELDER - TM-1-4920-434-13-P0085
EYEWASH STATION - TM-1-4920-434-13-P0086
CABINET D - TM-1-4920-434-13-P0087
CABINET E - TM-1-4920-434-13-P0088
GAS CUTTING CART NO. 2
GAS WELDING CART NO. 1
ANVIL STAND
MACHINE/WELDING SHOP REPOSITIONING ECUs
REPOSITIONING ECUs
WARNING - TM-1-4920-434-13-P0095
CLOSING ECU FOLD-DOWN PANEL
CLOSING ECU FOLD-DOWN PANEL cont.
COUNTERBALANCE CABLE RETAINING BLOCK INSTALLATION
MACHINE/WELDING SHOP DISCONNECTING ELECTRICITY
DISCONNECTING MAIN POWER CABLE
DISCONNECTING MAIN POWER CABLE cont.
DISCONNECTING PDB FROM GENERATOR (IF NECESSARY)
REMOVING EXTERNAL GROUND ROD
MACHINE/WELDING SHOP SHELTER CLOSING SEQUENCE
REMOVING CABLE AND RECEPTACLE ASSEMBLY
REMOVING CEILING LIGHTS FROM HINGED ROOF
RELEASING SHELTER LATCHES
RELEASING SHELTER WALLS
LOWERING SHELTER ROOF
LOWERING SHELTER ROOF cont.
RAISING HINGED FLOOR
RAISING HINGED FLOOR cont.
LOWERING SHELTER
SECURING THE SHELTER
MACHINE/WELDING SHOP OPERATION UNDER UNUSUAL CONDITIONS
OPERATION IN HIGH WINDS
OPERATION IN HIGH WINDS cont. - TM-1-4920-434-13-P0119
OPERATION IN HIGH WINDS cont. - TM-1-4920-434-13-P0120
OPERATION DURING BLACKOUT CONDITIONS
MACHINE/WELDING SHOP SERVICE UPON RECEIPT
MACHINE/WELDING SHOP BASIC SHOP EQUIPMENT
FIRST AID KIT BRACKET
BAYONET NEIL CONCELMAN (BNC) CABLE ASSEMBLY
WARNING - TM-1-4920-434-13-P0132
GROUNDING ROD
GROUNDING ROD cont.
DOOR HASP
Install - TM-1-4920-434-13-P0136
54 DEGREE ANGLE ADAPTER
WARNING - TM-1-4920-434-13-P0138
WARNING cont. - TM-1-4920-434-13-P0139
WARNING cont. - TM-1-4920-434-13-P0140
60A RECEPTACLE
Remove - TM-1-4920-434-13-P0142
Install - TM-1-4920-434-13-P0143
100A CIRCUIT BREAKER
Inspect - TM-1-4920-434-13-P0145
WARNING - TM-1-4920-434-13-P0146
MACHINE/WELDING SHOP FIRE EXTINGUISHER BRACKET
INSPECT - TM-1-4920-434-13-P0148
INSTALL - TM-1-4920-434-13-P0149
MACHINE/WELDING SHOP ECU LARGE CLOSEOUT PANEL
MACHINE/WELDING SHOP ECU ELECTRICAL COMPONENTS
WARNING - TM-1-4920-434-13-P0154
Replace - TM-1-4920-434-13-P0155
Personnel End
Cargo End
BOX CONNECTOR FOR ECU POWER CABLE
Install - TM-1-4920-434-13-P0159
30A CIRCUIT BREAKER
Test - TM-1-4920-434-13-P0161
WARNING - TM-1-4920-434-13-P0162
MACHINE/WELDING SHOP SERVICES UTILITY PANEL
REPLACE - TM-1-4920-434-13-P0164
WATER FEED-THRU CONNECTOR ASSEMBLY
Remove - TM-1-4920-434-13-P0166
Install - TM-1-4920-434-13-P0167
Install cont. - TM-1-4920-434-13-P0168
AIR FEED-THRU CONNECTOR ASSEMBLY
Remove - TM-1-4920-434-13-P0170
Install - TM-1-4920-434-13-P0171
Install cont. - TM-1-4920-434-13-P0172
MACHINE/WELDING SHOP WATER/OIL SEPARATOR
INSPECT - TM-1-4920-434-13-P0174
INSPECT cont.
NON-METALLIC HOSE AND FITTINGS
Remove - TM-1-4920-434-13-P0177
Remove cont.
Install - TM-1-4920-434-13-P0179
Install cont.
MACHINE/WELDING SHOP CABINET BRACKETS
INSPECT - TM-1-4920-434-13-P0182
MACHINE/WELDING SHOP EQUIPMENT AND BRACKETS
REMOVE - TM-1-4920-434-13-P0184
TEST - TM-1-4920-434-13-P0185
WARNING - TM-1-4920-434-13-P0186
240V OUTLET BOX ASSEMBLY AND COVER (HOSE ASSEMBLY MACHINE)
REMOVE - TM-1-4920-434-13-P0188
RETAINING STRAP
BOX CONNECTOR
MACHINE/WELDING SHOP ANVIL/THROATLESS SHEAR STAND
REMOVE - TM-1-4920-434-13-P0192
INSTALL - TM-1-4920-434-13-P0193
MACHINE/WELDING SHOP ENGINE LATHE BRACKETS
REMOVE - TM-1-4920-434-13-P0195
REPAIR
MACHINE/WELDING SHOP SINGLE CYLINDER BRACKET
REMOVE - TM-1-4920-434-13-P0198
MACHINE/WELDING SHOP WELDING TABLE TOP
REMOVE - TM-1-4920-434-13-P0200
MACHINE/WELDING SHOP WALL/FLOOR INSERTS, BOLTS, AND PLUGS
FLOOR PLUGS
MACHINE/WELDING SHOP
Figure 1. Engine Lathe Side Bracket, Part No. 17A6X0006.
Figure 2. Cabinet Bracket, Part No. 17A6X0007
Figure 3. Angel Braket, Part No. 17A6X0016
Figure 4. Singel Cylinder Mod Bracker Assembly, Part No. 17A6X0017
Figure 5. Engine Lathe Front Bracker, Part No. 17A631013
Figure 6. Engine Lathe Upper Bracket, Part No. 17A631014.(Sheet 1 of 3)
Figure 6. Engine Lathe Upper Bracket, Part No. 17A631014. (Sheet 2 of 3)
Figure 6. Engine Lathe Upper Bracket, Part No. 17A631014. (Sheet 3 of 3)
Figure 7. Single Cylinder Bracket Assembly, Part No. 17A631015.(Sheet 1 of 2)
Figure 7. Single Cylinder Bracket Assembly, Part No. 17A631015. (Sheet 2 of 2)
Figure 8. Ring Bracket Assembly, Part No. 17A631016. (Sheet 1 of 2)
Figure 8. Ring Bracket Assembly, Part No. 17A631016. (Sheet 2 of 2)
Figure 9. First Aid Braket, Part No. 20089721. (Sheet 1 of 3)
Figure 9. First Aid Bracket, Part No. 20089721. (Sheet 2 of 3)
Figure 9. First Aid Bracket, Part No. 20089721. (Sheet 3 of 3)
Figure 10. Anvil Stand, Part No. 20089732. (Sheet 1 of 4)
Figure 10. Anvil Stand, Part No. 20089732. (Sheet 2 of 4)
Fiure 10. Anvil Stand, Part No. 20089732. (Sheet 3 of 4)
Figuer 10. Anvil Stand, Part No. 20089732. (Sheet 4 of 4)
MACHINE/WELDING SHOP TORQUE LIMITS
MACHINE/WELDING SHOP REFERENCES
MACHINE/WELDING SHOP MAINTENANCE ALLOCATION CHART (MAC)
MAINTENANCE ALLOCATION CHART (MAC) cont.
Maintenance Functions
Explanation of Entries in the MAC
Explanation of Entries in the MAC cont.
Explanation of Columns in the Tools and Test Equipment Requirements
MACHINE/WELDING SHOP MAINTENANCE ALLOCATION CHART
Table 1. MAC for Machine/Welding Shop.
Table 2. Tools and Test Equipment for Machine/Welding Shop.
MACHINE/WELDING SHOP REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
APPLICATION/EXPLANATION
Maintenance Code - TM-1-4920-434-13-P0243
Recoverability Code - TM-1-4920-434-13-P0244
Explanation of Cross-Reference Indexes Work Packages Format and Columns
How to Locate Repair Parts - TM-1-4920-434-13-P0246
Figure 1. Equipment and Brackets.
GROUP 00 EQUIPMENT AND BRACKETS
Figure 2. Basic Shop Equipment. (Sheet 1 of 2)
Figure 2. Basic Shop Equipment. (Sheet 2 of 2)
GROUP 01 BASIC SHOP EQUIPMENT
Figure 3. ECU Large Closeout Panel. (Sheet 1 of 3)
Figure 3. ECU Large Closeout Panel. (Sheet 2 of 3)
Figure 3. ECU Large Closeout Panel. (Sheet 3 of 3)
GROUP 0101 ECU LARGE CLOSEOUT PANEL
Figure 4. ECU Electrical Installation.
GROUP 0102 ECU ELECTRICAL INSTALLATION
Figure 5. Water/Oil Separator.
GROUP 0103 WATER/OIL SEPARATOR
Figure 6. Services Utility Panel.
GROUP 0104 SERVICES UTILITY PANEL
Figure 7. Fire Extinguisher Bracket.
GROUP 02 FIRE EXTINGUISHER BRACKET
Figure 8. Cabinet Brackets.
GROUP 03 CABINET BRACKETS
Figure 9. Wall and Floor Inserts.
GROUP 04 WALL AND FLOOR INSERTS
Figure 10. Engine Lathe Machine.
GROUP 05 ENGINE LATHE MACHINE
Figure 11. Single Cylinder Bracket.
GROUP 06 SINGLE CYLINDER BRACKET
Figure 12. Welding Table Top.
GROUP 07 WELDING TABLE TOP
MACHINE/WELDING SHOP NATIONAL STOCK NUMBER (NSN) INDEX
MACHINE/WELDING SHOP PART NUMBER (P/N) INDEX
MACHINE/WELDING SHOP PART NUMBER (P/N) INDEX cont.
MACHINE/WELDING SHOP COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
MACHINE/WELDING SHOP COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS cont. - TM-1-4920-434-13-P0284
MACHINE/WELDING SHOP COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS cont. - TM-1-4920-434-13-P0285
MACHINE/WELDING SHOP COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS cont. - TM-1-4920-434-13-P0286
Table 1. Components of End Items (COEI) List.
DESCRIPTION, CAGEC, AND PART NUMBER - TM-1-4920-434-13-P0288
DESCRIPTION, CAGEC, AND PART NUMBER - TM-1-4920-434-13-P0289
MACHINE/WELDING SHOP EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items List.
PART 1 -- ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS - TM-1-4920-434-13-P0297
PART II -- REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS - TM-1-4920-434-13-P0298
PART 1 -- ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS - TM-1-4920-434-13-P0299
PART II -- REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS - TM-1-4920-434-13-P0300
TM-1-4920-434-13-P Machine/Welding Shop P/N SC492099CLA63 NSN 4920-01-139-4533 EIC: UC9 Manual

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