(2) Replace defective wires with wire in
accordance with MIL-W-5086, Type II. Wire size and
(2) Remove connectors J94 and J99 by
approximate length in inches is provided in figure 5-8.
removing lockwire from P99 and disconnecting P94
(3) If self-clinching cable straps are removed
and P99; then remove J94 and J99 by removing four
to vacilitate repairs, install new cable straps at three
nuts and screws and eight washers from each.
inch intervals and at all cable breakouts.
(3) Remove lockwires
(4) Diode assemblies (CR21 and CR22) may
remaining seven connectors.
be repaired if diode checks good but wire, terminal
(4) Remove six cable clamps; note position
lugs, or insulation is defective. Replace defective wires
of clamps and routing of the wire harness. Remove the
with wire Type E, MIL-W-16878 / 4, size E20. After
crimping the splice for the wire to the diode lead, solder
the splice in accordance with MIL-S-6872 with solder
Type SN60WRP2 per Fed Spec QQ-S-57 1. Install
b. Disassembly. After inspection and testing,
insulation sleeving with new self-clinching cable straps.
disassemble the wire harness only as required for
repair or replacement.
f. Installation. Install the wire harness assembly
in reverse order of removal procedure. After installing
c. Cleaning and Inspection.
connectors, safety wire in accordance( with MS33540
using lockwire MS20995C20.
(1) Clean wire harness with a clean, lint-free
cloth moistened with approved solvent and dry
5-10. Recirculating Fans Wire Harness Assembly
(2) Inspect for damaged or loose connector
pins, terminal lugs, and terminal board studs. Check
for any evidence of burned areas indicating shorts.
disconnect the recirculating fans wire harness
Inspect connectors for damaged or stripped threads.
assembly as follows:
(1) Remove connectors J22 and J23 by
to the wire run chart
in figure 5-8
removing lockwire and disconnecting P22 and P23;
then removing four nuts and screws, and eight washers
CR21 and CR22 for shorts or open with an ohmmeter.
to remove J22 and J23.
e. Repair, Replacement and Reassembly.
(3) Remove five cable clamps.
(1) Solder connections will be made in
position of cable clamps and routing of wire harness
accordance with MIL-S-6872 using solder type
and remove the wire harness.
SN60OWRP2 per Fed Spec QQ-S-571.